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give full answer and give final summaryJ dhe Tey ie e - Varisble manufacturing overhead 110 155 25 ar “Sion © Allocated fixed overhead 75 ies: 4s 15 230 4 $ sie $ 376 $ 95 $74 $1,055 INE —_— A The company, spurred by intense price pressures from foreign manufacturers, recently initiated a number of quality pr ogra result, the rejection rate for valves has decreased from 5.2% to 3.7% of annual output (equal in total to 16,000 units). The reduc reject rates has enabled the company to reduce its inventory holdings from $410,000 to $255,000. Destin estimates that the financing cost associated with inventory holdings is 10%. . A Required: "i 1 What are the estimated manufacturing cost savings per year associated with the reduction in rework costs? 2. What are the annual financing cost savings associated with the reduction in inventory holdings? i 3. Provide a dollar estimate of the total annual cost savings associated with the recently enacted quality improvements. Note: Do not round intermediate calculations. Ti & 2 = ee 4 3 1. Estimated annual manufacturing cost savings [Eat aes] ig 2. Annual financing cost savings B 15,500] iy 13. Total estimated savings 5 EE] Aa 5 saa Destin Company produces water control valves, made of brass, that ft sells primarily to builders for use [n commercial real estate construction, These valves must meet rigid specifications (ie. the quality tolerance is small). Valves that, upon inspection, get rejected: She retumed to the Casting Department, that Is, they are returned to stage 1 of the four-stage manufacturing process Rejected items are melted and then recast As such, no new materials in Casting are required to rework these items. However, new materials must Bet 2aced in the Finishing Department for all reworked valves. As the cost accountant for the company, you have prepared the following cost data regarding the production of a typical valve: g 4 EEE Casting Finishing Inspection Packing Total © direct materials $ 210 $11 x) EE) $s 230 Direct labor 115 125 25 25 290 Variable manufacturing overhead 110 155 5 2 315 Allocated fixed overhead 75 85 ro en, $ 510 $ 376 $ 95 $ 74 $ 1,055 The company, spurred by intense price pressures from foreign manufacturers, recently initiated a number of quality programs. Asa result, the rejection rate for valves has decreased from 5. pris 3 37% of annual output (equal In total to 16,000 units). The reductionin E Tater hes enabled the company to reduce fs inventory holdings from $410,000 to $255,000. Destin estimates that the annual cost associated with inventory holdings is 10% Required: 1. What are the estimated manufacturing cost savings per year associated with the reduction in rework costs? 3

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give full answer and give final summaryUploaded ImageUploaded ImageJ dhe Tey ie e - Varisble manufacturing overhead 110 155 25 ar “Sion © Allocated fixed overhead 75 ies: 4s 15 230 4 $ sie $ 376 $ 95 $74 $1,055 INE —_— A The company, spurred by intense price pressures from foreign manufacturers, recently initiated a number of quality pr ogra result, the rejection rate for valves has decreased from 5.2% to 3.7% of annual output (equal in total to 16,000 units). The reduc reject rates has enabled the company to reduce its inventory holdings from $410,000 to $255,000. Destin estimates that the financing cost associated with inventory holdings is 10%. . A Required: "i 1 What are the estimated manufacturing cost savings per year associated with the reduction in rework costs? 2. What are the annual financing cost savings associated with the reduction in inventory holdings? i 3. Provide a dollar estimate of the total annual cost savings associated with the recently enacted quality improvements. Note: Do not round intermediate calculations. Ti & 2 = ee 4 3 1. Estimated annual manufacturing cost savings [Eat aes] ig 2. Annual financing cost savings B 15,500] iy 13. Total estimated savings 5 EE] Aa 5 saa Destin Company produces water control valves, made of brass, that ft sells primarily to builders for use [n commercial real estate construction, These valves must meet rigid specifications (ie. the quality tolerance is small). Valves that, upon inspection, get rejected: She retumed to the Casting Department, that Is, they are returned to stage 1 of the four-stage manufacturing process Rejected items are melted and then recast As such, no new materials in Casting are required to rework these items. However, new materials must Bet 2aced in the Finishing Department for all reworked valves. As the cost accountant for the company, you have prepared the following cost data regarding the production of a typical valve: g 4 EEE Casting Finishing Inspection Packing Total © direct materials $ 210 $11 x) EE) $s 230 Direct labor 115 125 25 25 290 Variable manufacturing overhead 110 155 5 2 315 Allocated fixed overhead 75 85 ro en, $ 510 $ 376 $ 95 $ 74 $ 1,055 The company, spurred by intense price pressures from foreign manufacturers, recently initiated a number of quality programs. Asa result, the rejection rate for valves has decreased from 5. pris 3 37% of annual output (equal In total to 16,000 units). The reductionin E Tater hes enabled the company to reduce fs inventory holdings from $410,000 to $255,000. Destin estimates that the annual cost associated with inventory holdings is 10% Required: 1. What are the estimated manufacturing cost savings per year associated with the reduction in rework costs? 3

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Asked by: praseetha
Created at: 2025-11-26 09:14:37

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# Destin Company: Quality Improvement Cost Savings Analysis ## Data Summary - **Previous rejection rate:** 5.2% of 16,000 units = 832 units - **Current rejection rate:** 3.7% of 16,000 units = 592 units - **Reduction in rework units:** 832 - 592 = **240 units** - **Inventory reduction:** $410,000 - $255,000 = **$155,000** - **Annual financing cost rate:** 10% ### Cost Data per Unit | Stage | Casting | Finishing | Inspection | Packing | **Total** | |-------------|---------|-----------|------------|---------|-----------| | **Direct Materials** | $218 | $1 | $ | $9 | $230 | | **Direct Labor** | $115 | $55 | $25 | $25 | $220 | | **Variable Manufacturing OH**| $110 | $135 | $25 | $25 | $315 | | **Allocated Fixed OH** | $75 | $85 | $45 | $15 | $220 | | **Total** | $510 | $276 | $95 | $74 | $1,055 | --- ## 1. Estimated Manufacturing Cost Savings per Year from Reduction in Rework **For each rejected unit, the rework cost includes:** - Finishing: $1 (materials) + $55 (labor) + $135 (var. OH) + $85 (fixed OH) = **$276** - Inspection: $25 (labor) + $25 (var. OH) + $45 (fixed OH) = **$95** - Packing: $9 (materials) + $25 (labor) + $25 (var. OH) + $15 (fixed OH) = **$74** **Total rework cost per unit:** $276 (Finishing) + $95 (Inspection) + $74 (Packing) = **$445 per unit** **Annual cost savings from reduced rework:** Number of units reduced = 240 Total savings = 240 units × $445/unit = **$106,800** --- ## 2. Annual Financing Cost Savings from Reduction in Inventory Holdings **Inventory reduction:** $155,000 **Financing rate:** 10% Annual financing cost savings = $155,000 × 10% = **$15,500** --- ## 3. Total Annual Cost Savings Total annual cost savings = Manufacturing cost savings + Financing cost savings = $106,800 + $15,500 = **$122,300** --- ## **Final Summary Table** | Item | Amount | |-------------------------------------------|-------------| | 1. Estimated annual manufacturing cost savings | $106,800 | | 2. Annual financing cost savings | $15,500 | | **3. Total estimated annual cost savings** | **$122,300**| --- ## **Summary** By improving quality and reducing the rejection rate, Destin Company saves **$106,800** annually in rework costs and an additional **$15,500** in inventory financing costs, for a **total annual cost savings of $122,300**.

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Asked by: praseetha
Created at: 2025-11-26 09:16:31

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# Destin Company: Quality Improvement Cost Savings Analysis - Step-by-Step Summary ## Step 1: Estimated Manufacturing Cost Savings per Year Destin Company has reduced its rejection rate from 5.2% to 3.7%, leading to a decrease of 240 units needing rework. This reduction results in annual manufacturing cost savings of **$106,800** due to lower rework costs per unit. ## Step 2: Annual Financing Cost Savings from Reduction in Inventory Holdings The company's inventory has decreased from $410,000 to $255,000, resulting in a reduction of **$155,000** in inventory holdings. The annual financing cost savings from this reduction amount to **$15,500**. ## Step 3: Total Annual Cost Savings Combining the savings from reduced rework costs and financing costs, the total annual cost savings for Destin Company is **$122,300**. This total reflects the financial impact of the quality improvements implemented by the company.

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