VIPSolutions logo ✨ VIPSolutions

Give step-by-step solution with every step explanation and final answer: Production Line Balancing and Workstation Calculation A company produces electric clocks using an assembly line. The total task time to assemble one unit is 60 minutes. The company plans to produce 240 units per day and has 480 minutes of available production time daily. To maintain efficiency, the company must determine the ideal number of workstations needed, using the line balancing method. The formula for Cycle Time (C) is: C Available production time per day Units required per day The minimum number of workstations (N) is: N Total task time Cycle time Where: Total task time = 60 minutes Daily demand = 240 units Available time per day = 480 minutes A) Calculate the minimum number of workstations required. B) Draw a labeled diagram to represent the workstation arrangement along the production line. The diagram should: Show 30 workstations on the horizontal axis. Indicate the task time per station. Mark the cycle time and show that there is no idle time in this configuration.

Question:

Give step-by-step solution with every step explanation and final answer: Production Line Balancing and Workstation Calculation A company produces electric clocks using an assembly line. The total task time to assemble one unit is 60 minutes. The company plans to produce 240 units per day and has 480 minutes of available production time daily. To maintain efficiency, the company must determine the ideal number of workstations needed, using the line balancing method. The formula for Cycle Time (C) is: C Available production time per day Units required per day The minimum number of workstations (N) is: N Total task time Cycle time Where: Total task time = 60 minutes Daily demand = 240 units Available time per day = 480 minutes A) Calculate the minimum number of workstations required. B) Draw a labeled diagram to represent the workstation arrangement along the production line. The diagram should: Show 30 workstations on the horizontal axis. Indicate the task time per station. Mark the cycle time and show that there is no idle time in this configuration.

This is AI generated Response.
Asked by: Test User 100021
Created at: 2025-05-03 15:02:51

Final Answer:

Rendered Raw Text
Did you like this answer?
Let's carefully walk through each part of the problem step-by-step. --- ## **Part A: Calculate the minimum number of workstations required** ### **Step 1: Determine the cycle time (C)** The cycle time is the maximum amount of time each workstation has to complete its assigned tasks so that the production meets demand. **Formula:** \[ C = \frac{\text{Available production time per day}}{\text{Units required per day}} \] **Given data:** - Available time per day = 480 minutes - Units required per day = 240 units **Calculation:** \[ C = \frac{480 \text{ minutes}}{240 \text{ units}} = 2 \text{ minutes per unit} \] **Interpretation:** Each unit must be produced in 2 minutes to meet the daily demand. --- ### **Step 2: Calculate the minimum number of workstations (N)** **Formula:** \[ N = \frac{\text{Total task time}}{\text{Cycle time}} \] **Given data:** - Total task time per unit = 60 minutes - Cycle time (C) = 2 minutes **Calculation:** \[ N = \frac{60 \text{ minutes}}{2 \text{ minutes}} = 30 \] **Result:** **The minimum number of workstations needed is 30.** --- ## **Part B: Draw a labeled diagram to represent the workstation arrangement** ### **Step 1: Understand the setup** - Number of workstations: 30 - Total task time: 60 minutes - Cycle time: 2 minutes - No idle time in this configuration (aiming for perfect balance) ### **Step 2: Distribute tasks among workstations** Since total task time is 60 minutes and there are 30 workstations: \[ \text{Task time per workstation} = \frac{60 \text{ minutes}}{30} = 2 \text{ minutes} \] **This matches the cycle time, indicating a balanced line with no idle time.** ### **Step 3: Diagram description** - **Horizontal axis:** Label from 1 to 30, each representing a workstation. - **Vertical labels:** Show task time per station (each 2 minutes). - **Cycle time:** Indicate as 2 minutes at the top. - **Idle time:** Zero, since each workstation's task time equals the cycle time. --- ### **Step 4: Sketching the diagram** Here's a textual representation of the line: ``` Workstations: | 1 | 2 | 3 | ... | 30 | Task time per station: 2 min for each workstation Cycle Time: 2 minutes (indicated above the line) Total task time: 60 minutes (sum of all workstations) No idle time: Each workstation is fully utilized ``` --- ## **Final Answers:** ### **Part A:** **The minimum number of workstations required is:** \[ \boxed{30} \] --- ### **Part B:** **Diagram (conceptual):** ``` [Workstation 1] -- 2 min task [Workstation 2] -- 2 min task ... [Workstation 30] -- 2 min task Cycle Time = 2 minutes Total Task Time = 60 minutes No idle time in this configuration ``` *(In an actual drawing, you'd represent this line with 30 boxes labeled 1 to 30, each annotated with "2 min task" and a note indicating "Cycle Time = 2 min," with no gaps or idle segments.)* --- **Summary:** - **Minimum workstations needed:** **30** - **Balanced line with no idle time, each station completing 2 minutes of work, synchronized with the cycle time.**

📢 Instructions:

  • Ask anything relatd to above question only.
  • For new Question goto :

Study Help, Fast Answers

VIPSolutions focuses on clear, step‑by‑step explanations so you can learn quickly. Whether you need an AI‑generated walkthrough or a short hint to get unstuck, each solution is organized for fast reading and easy review later.

Search similar questions, compare approaches, and bookmark the best answers for revision. Our goal is simple: quick, reliable study help that feels natural—not noisy.