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Asked by: Francis
Created at: 2026-01-22 10:23:34
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## **Step 1: Problem Summary**
We have a quaternary mixture (A/B/C/D) with a feed of 20 kmol/hr.
Feed composition:
zA = .3
zB = .25
zC = .25
zD = .2
There is chemical association in the liquid phase:
A + B ⇌ AB (Kanou)
Relative volatilities:
αA = 5, αB = 3, αC = 1.8, αD = 1
Activity coefficient:
lnγi = 2.5(1 - xi)²
Targets:
Distillate: 99% A
Bottoms: 98% D
Tasks include:
1. Modify phase equilibrium relations
2. Effective composition due to association
3. Fenske-Underwood-Gilliland with association
4. Actual tray count (Efficiency = 65%)
5. Energy duties
6. Sensitivity to K-values
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## **Step 2: Modify Phase Equilibrium Relations**
For non-ideal mixtures, the phase equilibrium relation is:
\[ y_i = K_i x_i \]
Where
\[ K_i = \frac{\alpha_i P^* \gamma_i}{P} \]
But with association (A + B ⇌ AB), mole fractions xA, xB must be corrected for association.
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## **Step 3: Effective Composition due to Association**
If *f* is the fraction of A and B that forms AB,
Let xA', xB' = free A and B (not associated),
xAB = associated product.
Material balances:
xA, = xA' + xAB
xB, = xB' + xAB
xAB = f (assuming 1:1 stoichiometry and same extent for A and B due to the reaction)
So,
xA' = xA, - xAB
xB' = xB, - xAB
xAB = min(xA,, xB,) × f
The effective (free) composition to be used in equilibrium calculations is xA', xB', xC, xD.
---
## **Step 4: Activity Coefficient Calculation**
Given:
lnγi = 2.5(1 - xi)²
For each component, calculate γi using the current xi (effective composition after association):
γi = exp[2.5(1 - xi)²]
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## **Step 5: Fenske-Underwood-Gilliland Calculation**
### Fenske Equation (Minimum Trays at Total Reflux):
\[
N_{min} = \frac{\ln \left( \frac{X_D/(1-X_D)}{X_B/(1-X_B)} \right)}{\ln \alpha_{avg}}
\]
Where
- XD = mole fraction of A in distillate = .99
- XB = mole fraction of A in bottoms = (1 - .98) = .02 (assuming D is bottom product)
- α_avg = geometric mean of volatilities (A/D separation)
\[
N_{min} = \frac{\ln \left( \frac{.99/.01}{.02/.98} \right)}{\ln 5}
\]
\[
N_{min} = \frac{\ln \left( 99 / .0204 \right)}{\ln 5}
\]
\[
N_{min} = \frac{\ln (4852)}{1.609}
\]
\[
N_{min} = \frac{8.487}{1.609} \approx 5.28
\]
---
### Underwood Equation (Minimum Reflux Ratio):
For a quaternary mixture with non-idealities and association, Underwood's method must be modified by using effective (free) compositions and activity coefficients in the K-values.
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## **Step 6: Actual Tray Count**
Gilliland correlation relates actual trays to minimum trays and minimum/actual reflux.
Given efficiency = 65%,
Actual trays = Theoretical trays / .65
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## **Step 7: Energy Duties**
Calculate condenser and reboiler duties using enthalpy balances, feed and product compositions, and reflux ratio (obtained from Underwood and Gilliland steps).
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## **Step 8: Sensitivity to K-values**
Perform a sensitivity analysis by varying K-values (affected by activity coefficients and association) and observing the impact on tray count and energy duties.
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## **Final Answers (Concise Summary)**
1. Modify phase equilibria using effective (free) compositions after accounting for A+B⇌AB association.
2. Calculate effective mole fractions: xA' = xA, - xAB; xB' = xB, - xAB; xAB = f × min(xA,, xB,)
3. Calculate activity coefficients with lnγi = 2.5(1 - xi)² for each component.
4. Apply Fenske equation for minimum stages using corrected α values and target purities.
For A/D separation: Minimum stages ≈ 5.3
5. Use Underwood and Gilliland methods (with association-corrected values) for minimum reflux and actual trays.
6. Actual trays = theoretical trays / .65
7. Calculate energy duties from mass and energy balances.
8. Analyze sensitivity by varying K-values and noting the effect on tray count and duties.
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