Give step-by-step solution with explanation and final answer:Awaste stream containing an organic cyanide, R + CN, iso be treated by a high temperature hydrolysis process involving the following reaction. R+ CN +2 H20 ~ NH3 + R- COOH The kinetic
study found the reaction 10 be first order with respect of R - CN concentration. The activation errgy is 46 kJ/mole and the rate constant is £5 1 al 150 oC. The goal of treatment is o reduce R -
CN from 2,000 mg/L to less than 5 mg/L. The reaction is caried out in heated pipes. The flow rate fs 30 L/min and the inside pipe diameter fs 15.2 cm (6n.). (3) (10 points) Determine fa length
of 50 mis sufficient to reduce the concentration of R - CN 10 the target concentration f the pipe Is heated to the temperature of 150 oC 7 What is the required length of heated pipe at temperature.
0200 0C. (b) (4 points) Based on your results, discuss the trade - ffs between reactor size (contributing o capital costs) and adjustment of temperature (contributing to operating costs). (0) (6
points) Plo the concentration profile (concentration vs. time) at the exit of the pipe that i designed based on the operating temperature of 200 oC.. Assume the initial concentration of R CN in the.
pipe is 2,000 mg/l
Question:
Give step-by-step solution with explanation and final answer:Awaste stream containing an organic cyanide, R + CN, iso be treated by a high temperature hydrolysis process involving the following reaction. R+ CN +2 H20 ~ NH3 + R- COOH The kinetic
study found the reaction 10 be first order with respect of R - CN concentration. The activation errgy is 46 kJ/mole and the rate constant is £5 1 al 150 oC. The goal of treatment is o reduce R -
CN from 2,000 mg/L to less than 5 mg/L. The reaction is caried out in heated pipes. The flow rate fs 30 L/min and the inside pipe diameter fs 15.2 cm (6n.). (3) (10 points) Determine fa length
of 50 mis sufficient to reduce the concentration of R - CN 10 the target concentration f the pipe Is heated to the temperature of 150 oC 7 What is the required length of heated pipe at temperature.
0200 0C. (b) (4 points) Based on your results, discuss the trade - ffs between reactor size (contributing o capital costs) and adjustment of temperature (contributing to operating costs). (0) (6
points) Plo the concentration profile (concentration vs. time) at the exit of the pipe that i designed based on the operating temperature of 200 oC.. Assume the initial concentration of R CN in the.
pipe is 2,000 mg/l
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Asked by: Francis
Created at: 2026-03-06 08:08:47
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---
## **Given Data**
- **Reaction:** R-CN + 2 H₂O → NH₃ + R-COOH
- **Order:** First order in R-CN
- **Activation energy (Ea):** 46 kJ/mol
- **Rate constant at 150°C (k₁):** 4.5 h⁻¹
- **Initial concentration (C₀):** 200 mg/L
- **Target concentration (C):** <5 mg/L
- **Pipe flow rate (Q):** 30 L/min
- **Pipe diameter (d):** 15.2 cm = .152 m
- **Pipe length (L):** 50 m
- **Temperatures:** 150°C and 200°C
---
## **(a) Is 50 m sufficient at 150°C? What length is required at 200°C?**
### **Step 1: Calculate rate constant at 200°C using Arrhenius Equation**
#### **Arrhenius Equation:**
\[
k_2 = k_1 \exp\left[\frac{E_a}{R}\left(\frac{1}{T_1} - \frac{1}{T_2}\right)\right]
\]
Where:
- \(k_1 = 4.5\, \text{h}^{-1}\) at \(T_1 = 150^\circ \text{C} = 423\, \text{K}\)
- \(E_a = 46,000\, \text{J/mol}\)
- \(R = 8.314\, \text{J/mol·K}\)
- \(T_2 = 200^\circ \text{C} = 473\, \text{K}\)
\[
\frac{1}{T_1} - \frac{1}{T_2} = \frac{1}{423} - \frac{1}{473} = \frac{473-423}{423 \times 473} = \frac{50}{200079} \approx .00025
\]
\[
k_2 = 4.5 \exp\left[ \frac{46000}{8.314} \times .00025 \right]
\]
\[
= 4.5 \exp\left[ 5532.5 \times .00025 \right]
\]
\[
= 4.5 \exp\left[ 1.383 \right]
\]
\[
= 4.5 \times 3.987 = 17.94\, \text{h}^{-1}
\]
---
### **Step 2: Calculate Residence Time in Pipe**
#### **Pipe Volume:**
\[
\text{Volume} = \pi r^2 L
\]
Where \( r = \frac{.152}{2} = .076\, \text{m} \), \(L = 50\, \text{m}\)
\[
\text{Volume} = \pi \times (.076)^2 \times 50
\]
\[
= 3.1416 \times .005776 \times 50
\]
\[
= 3.1416 \times .2888 \approx .907\, \text{m}^3 = 907\, \text{L}
\]
#### **Residence Time (\(t\)):**
\[
t = \frac{\text{Volume}}{\text{Flow rate}} = \frac{907\, \text{L}}{30\, \text{L/min}} = 30.23\, \text{min}
\]
Convert to hours:
\[
t = \frac{30.23}{60} = .504\, \text{h}
\]
---
### **Step 3: Plug into First-Order Plug Flow Reactor (PFR) Equation**
\[
\frac{C}{C_} = \exp(-kt)
\]
We want \(C < 5\, \text{mg/L}\):
\[
\frac{5}{200} = \exp(-kt)
\]
\[
.0025 = \exp(-kt)
\]
\[
\ln(.0025) = -kt
\]
\[
-5.991 = -kt
\]
\[
kt = 5.991
\]
#### **At 150°C (\(k = 4.5\, \text{h}^{-1}\)):**
\[
t = \frac{5.991}{4.5} = 1.33\, \text{h}
\]
Available residence time is **.504 h**, which is **not sufficient**.
#### **At 200°C (\(k = 17.94\, \text{h}^{-1}\)):**
\[
t = \frac{5.991}{17.94} = .334\, \text{h}
\]
Required residence time is **.334 h** (20.04 min).
---
#### **Required Pipe Length at 200°C:**
\[
\text{Required Volume} = Q \times t = 30\, \text{L/min} \times 20.04\, \text{min} = 601.2\, \text{L}
\]
\[
\text{Length} = \frac{\text{Volume}}{\pi r^2} = \frac{601.2}{.005776 \times 100} = \frac{601.2}{5.776} \approx 104.1\, \text{m}
\]
Oops! Check units:
\[
\text{Pipe cross-section (m}^2\text{)} = \pi \times (.076)^2 = .0181\, \text{m}^2
\]
\[
\text{Length} = \frac{.6012\, \text{m}^3}{.0181\, \text{m}^2} = 33.2\, \text{m}
\]
---
### **Final Answers:**
#### **At 150°C:**
- Required residence time: **1.33 h (~80 min)**
- Pipe only provides **.504 h (~30 min)** (with 50 m), **not sufficient**.
#### **At 200°C:**
- Required residence time: **.334 h (20 min)**
- Required length: **33.2 m** (so a 50 m pipe is sufficient)
---
## **(b) Trade-Offs**
- **Larger pipe (length):** Higher **capital cost**, more material, space, installation.
- **Higher temperature:** Higher **operating cost** (energy to heat), but allows for **shorter pipe**.
- **Trade-off:** **Optimize** between capital (pipe size/length) and operating (energy for heating).
---
## **(c) Concentration Profile at 200°C**
\[
C = C_ \exp(-kt)
\]
Assume \(C_ = 200\, \text{mg/L}\), \(k = 17.94\, \text{h}^{-1}\), \(t\) in hours.
Sample calculation for a range of times:
| Time (min) | Time (h) | C (mg/L) |
|------------|----------|------------------------|
| | | 200 |
| 5 | .083 | \(200 \exp(-17.94 \times .083) = 200 \exp(-1.49) = 449\) |
| 10 | .167 | \(200 \exp(-3.) = 99\) |
| 15 | .25 | \(200 \exp(-4.49) = 22\) |
| 20 | .334 | \(200 \exp(-6) = 4.98\) |
### **Plot**
```plaintext
Time (min) | Concentration (mg/L)
| 200
5 | 449
10 | 99
15 | 22
20 | 5
```
---
## **Summary Table**
| Temp (°C) | k (h⁻¹) | t required (h) | Pipe length required (m) | Is 50 m sufficient? |
|-----------|---------|----------------|-------------------------|---------------------|
| 150 | 4.5 | 1.33 | 132 | No |
| 200 | 17.94 | .334 | 33.2 | Yes |
---
## **Final Answers**
### **(a)**
- **At 150°C, 50 m is not sufficient.**
- **At 200°C, required length is 33.2 m, so 50 m is more than enough.**
### **(b)**
- **Trade-off:** Longer pipe = higher capital cost; higher temp = higher operating cost. Must balance to find optimal design.
### **(c)**
- **Concentration profile at 200°C** (see table above; plot is exponential decay). Initial 200 mg/L drops to <5 mg/L in about 20 min.
---
**If you need the plot or have further questions, let me know!**
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